Digital Twin · Circuex agent 04

Twinex

The SMT-line digital twin that hits target yield first. Simulates paste, placement, reflow, and joint formation end-to-end, then hands a qualified recipe to the line before the first board runs.

Simulate & proveGraduated autonomyMES write-back
DIGITAL TWIN · NPI
98.7% FIRST-PASS YIELD
98.7%Predicted FPY
60%Faster NPI
0Boards burned
AUTOMOTIVEMEDICALAEROSPACEINDUSTRIALAI HARDWAREEMS / CM

Why this stage bleeds

NPI and changeovers are expensive gambles: engineers pick settings from experience, run first articles, inspect, and iterate, burning boards, machine time, and days per program while scrap piles up.

How Twinex closes it

Twinex simulates the physical line end-to-end and auto-optimizes recipes to a target yield, validating every Stencix/Reflux move against the twin and continuously reconciling against real Voidex/Yieldix outcomes.

What Twinex does

End-to-end physics twin

Paste deposition, placement, reflow, and joint formation.

Pre-run optimization

Recipes auto-tuned to a target first-pass yield.

Synthetic rare defects

Tombstones, BGA voids, bridges, and head-in-pillow stress-tested.

Process validation gate

Stencix/Reflux moves proven in-twin before production.

Continuous calibration

Reconciled against real Voidex/Yieldix outcomes.

What-if planning

Changeover and substitution simulation for high-mix.

DIGITAL TWIN · NPI
98.7% FIRST-PASS YIELD
98.7%Predicted FPY
60%Faster NPI
0Boards burned

Twinex never works blind

It shares perception, twin validation, and orchestration with the rest of Circuex, so every action is grounded and every result feeds the next board.

  • Simulate & prove: its role in the perceive–simulate–decide–act loop.
  • Twin-validated: moves proven in Twinex before production.
  • Cited & logged: assurance-grade audit trail on every change.
See the full loop

Graduated, never reckless

You choose how much control Twinex takes, and it earns the next level by proving itself.

01

Shadow

Twinex perceives and predicts with zero write-back. You validate its calls against reality.

02

Recommend

It surfaces grounded recommendations with the evidence behind each one.

03

Approve

Operators approve actions one at a time under policy, building trust and data.

04

Closed-loop

Twinex tunes autonomously within guardrails, escalating only exceptions.

What Twinex moves

99.4%First-pass yieldin the loop
72%Fewer false callsvs. rule-based
40%Less scrap & rework
20msEdge inferenceper tile

The physical-AI stack behind Twinex

Trained on DGX/HGX, served at the edge on Jetson and IGX, validated in Omniverse and Isaac Sim.

JetsonEdge inference
TensorRTLow-latency serving
OmniverseTwin & synthesis
Technology overview
DIGITAL TWIN · EDGE
PASSNOMINALMARGINALDEFECT
20–50msPer tile
8–16Cameras
LiveOn line
"
Once Twinex went closed-loop, the stage stopped being the bottleneck. It just holds yield, and tells us why when it doesn't.
TWLine Owner · Pilot partner

Twinex FAQ

Does Twinex require the other agents?
No. It's a standalone product with its own ROI, but it compounds when paired with the rest of the Circuex loop.
How does it connect to our equipment?
Read-only connectors first, then graduated write-back to the relevant machines and your MES/traceability system.
Is it safe for high-reliability production?
Yes, graduated autonomy, approval policies, and an assurance-grade audit trail are built in for automotive, medical, and aerospace.

See Twinex run on your boards

Book a working session and watch Twinex perceive, predict, and close the loop against your line data.